Products
Testing
Products
Testing
Our Well Testing Packages are designed to meet the stringent demands of the oil & gas industry, providing fully integrated, ready-to-use solutions equipped with essential instrumentation and interconnections. Built for versatility and reliability, these packages are suitable for a wide range of operational scenarios.
Both skid-mounted and trailer-mounted well testing equipment enable operators to gather precise well performance data and analyse fluid characteristics under different drilling and production conditions. This critical data helps in reservoir evaluation, optimising decision-making for enhanced production efficiency.
Engineered for accuracy and durability, our testing solutions ensure seamless performance in even the most challenging environments.
Products
Separator
Our test separators are essential tools for efficient and safe separation of oil, gas, and water during well testing, clean-ups, and various flow operations in onshore and offshore oil and gas fields. These units ensure accurate measurement and separation, crucial for the evaluation of well performance and fluid characteristics.
Available in horizontal, vertical, and spherical configurations, our Test Separator Packages are fully equipped with high-precision instruments, control valves, and necessary piping. The Separator Package/Module/Skid includes essential components such as inlet deflectors, vane packs, coalescers, wave breakers, weir plates, and mist extractors for superior separation efficiency. These modular units are designed for both standalone use and integration into larger systems, offering flexibility for diverse operational needs. Designed for quick mobility, they can be easily fitted to trailers for efficient transport and deployment.
Renowned for their reliability and efficiency, our separators employ advanced separation technologies to support fluid analysis and data acquisition. Built to international standards and certified by ASME, our separators are suitable for use with multiple control modes (manual, PLC, computer, DCS), ensuring seamless integration into any operation.
Key Features:
- Compact Design: Optimised for integration with various instruments and control systems.
- Flexible Control Modes: Compatible with direct, PLC, computer, and DCS controls.
- Safety & Reliability: Multilevel security measures to ensure safe operation.
- Customisable Solutions: Tailored designs to meet specific customer requirements.
- Quality Assurance: Adheres to GB, ASME, API, and other industry standards.
Our Separator Solutions are engineered for maximum efficiency, providing reliable performance in the toughest oilfield environments and ensuring precise fluid separation for accurate well evaluation.
Products
Flowhead
Our flowhead is an integral component for well completion, testing, and live well intervention operations. It provides robust surface well control by supporting the test string and facilitating the safe management of wellbore fluids. Equipped with two wing valves, the flowhead allows precise control of fluid flow, interfacing with kill and flow manifolds for efficient operation.
Equipped with valve actuators, the flowhead is controlled remotely from a console on the rig floor. This system is integrated with the emergency shutdown feature for immediate well shut-in capabilities, ensuring enhanced safety. The handling sub attached to the top of the flowhead facilitates the tensioning of the flowhead, riser, or landing string while also enabling an interface for surface wireline or coiled tubing equipment.
A dynamic swivel situated between the main valve block and the lower master valve permits string rotation without turning the flowhead itself, preventing torque from being transferred into the riser or landing string during rig movement.
Key Features:
- Dual Surface Pressure Barriers: Provides enhanced safety for well control.
- Swivel Technology: Allows rotation of the string without rotating the flowhead.
- Kill Line Compatibility: For pressure testing, well injection, or killing operations.
- Tool Handling: Facilitates safe introduction and operation of tools via the swab valve.
- Compliance: Meets API Spec. 6A and NACE MR 0175 standards for reliability and durability.
Designed for versatility and high performance, our flowhead solutions ensure safe, efficient, and controlled well operations in even the most demanding environments.
Products
Crude Oil Surge Tank
At Truesea Services, we design and manufacture high-performance crude oil surge tanks engineered for safe and efficient liquid hydrocarbon storage in onshore and offshore applications. Our surge tanks play a crucial role in oil and gas well testing, ensuring accurate measurement of liquid flow rates while maintaining stable backpressure control through an integrated automatic pressure regulation system.
Purpose & Functionality
A crude oil surge tank is a specialised H2S service vessel designed to:
- Store liquid hydrocarbons post-separation.
- Measure liquid flow rates, combined shrinkage, and meter factor.
- Function as a secondary stage separator to enhance oil processing.
- Regulate pressure levels using an automatic control valve on the gas outlet.
Equipped with advanced-level monitoring systems, our tanks prevent overpressure and overflow through a high- and low-level alarm system and a pressure relief valve, ensuring maximum operational safety.
Key Features & Specifications
- Flexible Design & Configuration
- Available in single or dual-compartment configurations to optimise fluid handling.
- Dual-compartment models allow seamless operation—one compartment can be emptied while the other is being filled.
- Precision Level Measurement & Control
- Fitted with sight glasses or magnetic level indicators for real-time level monitoring.
- Integrated high- and low-level alarms prevent overflow and maintain operational efficiency.
- Enhanced Flow Management & Safety
- The automatic pressure control valve ensures consistent backpressure regulation.
- Equipped with a bypass manifold, enabling isolation from the flow process when needed.
- Built with sampling ports, pressure gauges, and temperature monitoring points for precise data collection.
- Structural Integrity & Robust Protection
- The diverter, vortex breaker, and stiffening rings enhance internal flow stability.
- Designed to withstand vacuum conditions, ensuring structural resilience.
- A shock-protected frame enables safe transport and deployment, even when stored horizontally.
- Industry Compliance & Certifications
- Manufactured in accordance with ASME VIII, Div. 1 standard.
- Meets NACE MR0175 specifications for corrosion-resistant materials in H₂S environments.
Applications
- Onshore & Offshore Exploration & Well Testing – Ensures efficient crude oil processing and flow measurement in oilfield operations.
- Production Wells – Provides backpressure control and accurate liquid storage for enhanced production performance.
At Truesea Services, we understand the critical role of surge tanks in oil and gas processing. Our crude oil surge tanks are engineered for durability, precision, and reliability, ensuring seamless operations in even the most demanding environments.
Products
Choke Manifold
A choke manifold is an essential high-pressure flow control system used in oil and gas drilling, well testing, and production operations. Designed to regulate wellhead pressure, it ensures safe and efficient fluid management while minimising the risks of formation damage and sand intrusion. By controlling flow rates through adjustable or fixed chokes, the choke manifold helps maintain well stability, optimise production, and enhance operational safety. Alongside choke manifolds, choke and kill manifolds are essential for managing well kicks and pressure fluctuations in oil and gas operations, ensuring well integrity and flow control.
Functions & Benefits:
- Pressure Control – Reduces pressure from the wellhead to maintain stability.
- Well Safety – Helps prevent well kick, pressure surges, and formation damage.
- Flow Rate Regulation – Limits flow to prevent sand production, water, and gas coning.
- Adjustable & Fixed Choke Options – Accommodates variable flow conditions for optimal testing.
- Corrosion-Resistant Construction – Built to withstand harsh environments, including sour service conditions.
- Customisable Solutions – Available in sizes from 2” to 4” and pressure ratings up to 15,000 PSI for standard and high-acidic applications.
Applications:
- Oil & Gas Drilling Operations – Ensures safe and controlled well pressure regulation.
- Well Testing & Production – Maintains consistent flow rates for accurate reservoir assessment.
- Emergency Well Control – Critical for handling well kicks and blowout prevention.
At Truesea Services, we specialise in manufacturing high-performance choke manifolds that deliver precision, durability, and safety for onshore and offshore drilling. Our customised solutions ensure seamless integration into your well control systems, enhancing efficiency and safety in all operational environments.
Products
Burner Booms and Heads
At Truesea Services, we specialise in designing and manufacturing high-performance burner booms and heads that ensure the safe and efficient combustion of well effluents during well testing, cleanup, and production commissioning. Our burner boom systems are engineered to position the flare or oil burner away from the rig structure, minimising operational risks while maximising safety and efficiency in offshore and onshore environments.
Key Features & Design
- Safe & Sturdy Construction – Fabricated with a reinforced platform, complete with handrails and integrated piping for seamless burner operations.
- Customisable Configurations – Available in 60ft and 90ft lengths to suit varying heat radiation levels and operational requirements.
- Engineered for Precision – Structural and load calculations are conducted before installation to ensure optimal performance and safety compliance.
- Multi-Line Capability – Supports various pipe sizes to accommodate different well flow conditions.
- Enhanced Heat Protection – Optional anti-heat radiation spray arms can be installed for added safety.
- Secure Installation – Bolted two- or three-section design, supported by wire rope cables anchored to the platform or rig.
Burner Heads
Paired with high-performance burner heads, these systems facilitate the controlled combustion of well effluent or separated oil during well testing and cleanup operations. The four-head burner system ensures efficient flaring while reducing environmental impact.
Applications:
- Well testing & production-well commissioning
- Flare management during oil and gas operations
- Safe disposal of hydrocarbons in offshore and onshore environments
Built for durability and efficiency, our burner booms and heads provide a reliable, industry-compliant solution for controlled hydrocarbon combustion in demanding wellsite conditions.
Products
Debris / Junk Catcher Manifold
The Debris/Junk Catcher Manifold is a crucial filtration system designed to safeguard well testing and production equipment from damage caused by solid particles present in the wellbore fluids. It effectively removes drilling debris, formation particles, and proppant-based solids, ensuring smooth and efficient flow through the system while protecting pressure control and measuring devices.
Key Features
- High-Efficiency Filtration – Prevents solid contaminants from reaching critical downstream equipment.
- Robust Construction – Engineered for high-pressure environments with 10K PSI and 15K PSI ratings.
- Configurable Valve Options – Available in 5-valve and 9-valve configurations to suit diverse operational needs.
- Optimised for Well Testing – Enhances safety and operational reliability during drilling and production processes.
- Onshore & Offshore Compatible – Designed for use in various oilfield applications, ensuring adaptability across different environments.
Built to deliver high performance and durability, our Debris/Junk Catcher Manifold ensures efficient well operations, minimises equipment wear, and enhances system longevity in demanding oil & gas environments.
Products
Sand Trap Manifold
The Truesea Sand Trap Manifold is a high-performance, compact solution designed to efficiently separate coarse solids—including drilling, formation, and proppant-based materials—from wellbore fluids during well testing operations. Removing these solids in real time helps protect pressure control and measurement equipment downstream, preventing potential damage and ensuring uninterrupted performance.
Engineered for cost-effectiveness, lightweight design, and reliable operation, the Sand Trap Manifold is essential for maintaining the integrity of your well control systems and improving operational efficiency in challenging well conditions.
Products
Piping Packages
At Truesea, we offer custom-engineered piping packages designed to meet a wide range of operational needs. Available in various sizes and pressure ratings, our piping solutions are built for durability and high performance. These packages are supplied with either a pipe rack or pipe basket, ensuring secure and efficient handling during transportation and installation.
Engineered to industry standards, our Piping Packages provide reliable, cost-effective solutions for onshore and offshore applications, supporting seamless integration into your operations.